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Fully Automatic High Precision Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive

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Fully Automatic High Precision Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive

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Model Number : 1300B

Brand Name : APBWR

MOQ : 1 SET

Packaging Details : Pallets or wooden crates as per customer's requirements.

Delivery Time : 14-21days

Weight : 2.9T

Supply Ability : 1000+/year

Warranty : 1 Year

Wire diameter : 0.14-0.015mm

Operation : PLC control

Payment Terms : L/C

Type : Fully Automatic,Motor Drive

Place of Origin : CHINA

After-sales service provided : Engineers available to service machinery overseas,Video technical support

Certification : ISO9001

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1. Features
  1. Thick cast iron integrated frame with enhanced shock absorption, stable operation at high weaving speed.
  2. Variable frequency speed control, stepless speed adjustment ranging from 20 to 65 picks per minute.
  3. Automatic warp & weft break stop sensor; the machine shuts down instantly once wire snaps to reduce defective mesh.
  4. Precise closed-loop wire tension adjustment system, applicable for wire diameter 0.3mm–2.2mm.
  5. Modular structural design for easy disassembly, inspection and spare part replacement.
  6. Optional double warp beam support to realize long-time continuous production without frequent feeding.
  7. Compact layout with small floor space, suitable for medium and small wire mesh workshops.
  8. Alloy wear-resistant shuttle, reed and crankshaft to extend service life.
2. Advantages
  1. Higher productivity: 30% larger output than traditional old wire weaving looms, shorten single batch production cycle.
  2. Low raw material loss: Stable tension control lowers wire breakage rate under 1.2%, saving wire cost.
  3. Consistent finished mesh: Uniform aperture size, flat mesh surface without deformation or uneven tightness.
  4. Energy-efficient VFD motor, cutting idle power consumption by about 25%.
  5. Labor-saving: One worker can operate 3–5 sets of machines at the same time to cut labor expenditure.
  6. Wide material compatibility: Works with galvanized iron wire, stainless steel wire, black wire, plastic coated wire and copper wire.
  7. Long service lifespan: Key moving parts adopt quenching heat treatment, normal service life over 8 years under regular maintenance.
3. Applications
Finished wire mesh application fields
  1. Construction industry: Wall anti-crack mesh, plaster mesh, concrete reinforcement mesh.
  2. Agriculture & breeding: Farm fence mesh, chicken coop net, livestock isolation mesh.
  3. Filtration and mining: Screening mesh for mineral particles, liquid filter mesh for chemical industry.
  4. Daily hardware: Window insect screen, barbecue wire net, metal craft mesh.
  5. Infrastructure: Road isolation net, slope protection mesh, warehouse separation mesh.
4. Core Technologies
  1. VFD frequency conversion speed regulation technology, flexible speed matching for different wire hardness and mesh density.
  2. PID closed-loop tension control technology to automatically balance warp tightness.
  3. Dual photoelectric & mechanical induction broken-wire auto-stop technology for timely fault protection.
  4. CNC precision machining technology for frame and transmission components to guarantee assembly accuracy.
  5. Alloy surface quenching heat treatment technology to improve wear resistance of core accessories.
5. Working Principle
  1. Warp unwinding: Warp wires are released from warp beams and neatly arranged through heald frames and reed.
  2. Shed formation: Crank linkage drives heald frames to lift up and down alternately to form a gap (shed) between upper and lower warp wires.
  3. Weft insertion: The shuttle loaded with weft wire slides through the shed to cross one weft wire.
  4. Beating-up: The reed moves forward to press the new weft tightly to the woven mesh and fix standard mesh holes.
  5. Automatic winding: The finished mesh is rolled onto the take-up roller with constant traction. The above cycle repeats continuously to form complete wire mesh rolls.
6. Production Process
  1. Raw material inspection: Test wire diameter, surface coating and tensile strength; reject cracked or unqualified metal wire.
  2. Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping.
  3. Threading: Pass each warp wire through heald eyes and reed gaps according to required mesh aperture.
  4. Shuttle loading: Wind weft wire on small bobbins and install bobbins inside shuttles.
  5. Parameter setting: Adjust weaving speed, wire tension and mesh width on the control panel.
  6. Trial weaving: Produce a short test mesh to check aperture uniformity; adjust tension or speed if defects appear.
  7. Mass automatic weaving: Start continuous production, and the machine auto winds finished mesh into rolls.
  8. Post-processing: Cut mesh rolls to required length, inspect surface quality, pack and store goods.
7. Operation Methods
Before startup
  1. Clean dust and residual wire on the machine; check lubricant volume of bearings, crankshaft and gears, add grease when insufficient.
  2. Inspect electric circuits, emergency stop button and break wire sensor to ensure normal function.
  3. Install warp beams and shuttle bobbins, adjust warp tension to standard value.
Running operation
  1. Switch on the control cabinet and set production parameters.
  2. Jog the machine to test mechanical movement; stop and troubleshoot if there is jamming or abnormal noise.
  3. Switch to automatic mode for formal weaving; patrol machine status every 30 minutes.
  4. Pause the machine to replace weft bobbins when shuttle wire runs out.
After shutdown
  1. Stop automatic operation after finishing one full mesh roll and cut the mesh neatly.
  2. Cut off main power supply, clean broken wire and waste inside the loom, and lubricate moving parts for next shift.
8. Precautions
Safety operation rules
  1. Operators must wear tight work clothes; long hair must be covered with hairnets to avoid winding into moving parts.
  2. Do not put hands into shuttle moving area, heald frames or beating reed while the machine is powered on.
  3. Press the emergency stop button immediately when jamming, strange noise or wire winding failure occurs; repair only after complete stop.
  4. Only professional maintenance staff can open the electric control cabinet; random circuit modification is forbidden.
Daily maintenance notes
  1. Lubricate all rotating bearings daily; fully inspect transmission parts every week.
  2. Clean photoelectric sensors regularly to prevent dust causing auto-stop malfunction.
  3. Do not process wire exceeding the machine’s rated wire diameter range to avoid equipment overload damage.
  4. Keep the workshop dry to prevent electric parts from damp short circuit.
  5. Conduct comprehensive overhaul every 3–6 months to replace worn shuttles, reeds and other vulnerable spare parts.

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