160D Heavy-Duty Automatic Wire Mesh Weaving Loom with PLC Touch Screen Control and Servo Motor Drive

160D stands for 1600mm maximum effective weaving width, D means heavy-duty reinforced upgraded model.

1. Thick integrated cast iron frame, excellent shock resistance, no deformation under long-hour heavy load.
2. Dual independent servo motors separately control warp tension and weft feeding with adjustable speed.
3. Complete auto-protection system: warp break emergency stop, weft shortage alarm, preset length auto cut-off.
4. PLC touch screen panel, freely adjustable mesh count and weaving density.
5. Fully enclosed oil-bath gearbox, low noise operation and less component abrasion.
6. Modular assembly design, wire guide molds can be replaced quickly for different wire gauges.
7. Built-in automatic edge-correction winding roller, finished mesh rolls flat and wrinkle-free.
8. Wide material compatibility: stainless steel wire, galvanized wire, copper, aluminum and alloy wire.
9. Wider weaving width than 1300D model, compact layout saves workshop space.

1. Wider forming width, single roll output increased by 25% compared with 1300D loom, higher overall productivity.
2. Ultra-precise weaving, uniform mesh holes, tight wire interweaving without skew mesh or loose edges.
3. Servo drive reduces mechanical friction, service life of wearing parts extended over 50%.
4. 20% lower power consumption than traditional mechanical wire mesh looms.
5. Labor-saving: one operator can manage 3–5 machines at the same time; auto alarm stop cuts raw material waste.
6. One-click parameter setting on touch screen, no complex mechanical calibration needed.
7. Robust cast iron construction supports 8–10 years stable service life.
8. Quick mold switching allows flexible production of various wire diameters.
9. Burr-free finished mesh with stable structure, widely recognized by mesh manufacturers.
10. Centralized lubrication system, few vulnerable spare parts and low daily maintenance cost.

• Stainless steel filter mesh for water & chemical filtration
• Galvanized mesh: construction anti-crack net, poultry breeding cage, farm fence
• Copper wire mesh: electromagnetic shielding, anti-corrosion chemical screens
• Aluminum mesh: air filter, heat dissipation and architectural decorative mesh
• Alloy wire mesh: mining sieve, petroleum filter mesh

Construction, water treatment, chemical processing, electronics, agriculture & breeding, environmental protection, machinery dust-proof equipment.

1. PLC closed-loop servo tension compensation: real-time warp tension adjustment to avoid tight/loose wires.
2. Hydraulic constant-tension unwinding technology, stable tension during high-speed continuous weaving.
3. High-sensitivity photoelectric wire break detection, instant emergency stop once broken wire is detected.
4. Digital encoder length counting, machine auto stops when reaching preset mesh roll length.
5. Silent oil-bath transmission technology to lower running noise and gear wear.
6. Quick-change wire guide mold structure for fast switch between different wire sizes.
7. Automatic edge correction winding technology to prevent mesh deviation and edge warping.
8. Motor overload power-off protection, avoids machine damage caused by wire jamming.

1. Warp wires are neatly arranged on the unwinding beam, passing through tension rollers and wire combs to form parallel warp layers.
2. Shedding mechanism lifts upper and lower warp wires alternately to form a shed gap for weft wire to pass through.
3. Servo-driven shuttle inserts single weft wire horizontally through the warp shed at constant speed.
4. The reed pushes the new weft tightly toward woven mesh to fix uniform mesh size and density.
5. Traction rollers pull the finished mesh forward, and the auto winder rolls mesh neatly.
6. All running conditions (wire break, length, motor load) are monitored by sensors; machine triggers sound-light alarm and auto stops when abnormal.
7. All movements repeat cyclically to produce continuous, full-width standard metal mesh rolls.

1. Raw material preparation: straighten metal wire, remove rust and oil dirt, coil into standard wire spools.
2. Warping procedure: arrange wires with equal tension, wind a 1600mm-wide warp beam.
3. Machine installation: mount warp beam, thread wires through combs, reeds and harness frames, install matched weft molds.
4. Parameter debugging: set mesh count, weaving speed, tension and roll length on touch screen; perform no-load test run to check all transmission parts.
5. Formal weaving production: load weft spools and start automatic weaving; inspect mesh flatness regularly.
6. Winding & cutting: machine auto stops at preset length, cut mesh and bind roll edges to prevent loose wires.
7. Inspection & packaging: check mesh uniformity and defects; wrap qualified mesh rolls with waterproof film for delivery.

1. Check lubricant level of gearbox and refill oil if insufficient.
2. Inspect sensors, rollers and emergency stop button for normal function.
3. Clean metal scraps and dust inside the machine with brush and air gun.

1. Secure the warp beam tightly on the unwinding rack.
2. Thread every warp wire separately without crossing; adjust weft tension spring moderately.

1. Power on control cabinet, input and save all production parameters.
2. Jog low-speed trial weaving to check interweaving condition; switch to full automatic mode if no faults.
3. Adjust warp tension timely if mesh skews; press stop button first to solve wire break or length completion alarm.

1. Cut finished mesh roll after finishing production.
2. Clear metal debris, lubricate all rotating moving shafts.
3. Shut down touch screen and cut off main power; cover machine with dust cloth for long idle time.

1. Operators must wear cut-resistant gloves; loose clothes, scarves are forbidden near running components.
2. Do not place hands or tools close to moving shuttle, reed and traction rollers during operation.
3. Cut off main power completely before replacing molds or clearing wire jams to avoid accidental startup.
4. Emergency stop button must be easily accessible; press it immediately for wire jam or abnormal noise.
5. Keep electric cabinet dry; strictly prohibit splashing water on servo motors and control panel.
6. Do not dismantle protective covers or modify internal circuits without professional technical guidance.

1. Daily: clean wire scraps, check wire guide abrasion, add lubricating oil.
2. Weekly: tighten all frame fixing bolts, check loose sensor wiring.
3. Monthly: replace aging gear oil, adjust motor belt tension, calibrate tension sensors.
4. Replace worn reeds, shuttle guides and tension springs timely to avoid defective mesh.
5. Coat anti-rust oil on transmission parts and fully cover loom if idle more than 7 days.
6. Place machine in dry workshop without corrosive gas to prevent frame rust and circuit short circuit.

1. Replace matched molds when switching different wire diameters; mixed production is forbidden.
2. Keep warp tension consistent all the time, uneven tension causes irregular mesh holes.
3. Handle broken wires immediately to reduce raw material waste.
4. Use clean wire without rust or oil to prevent wire slip and deformed mesh.
5. Do not operate at over speed, which leads to frequent wire breakage and uneven mesh.